Process HeatersProducts/ Heating System
Industrial Electrical Process Heaters
Custom-engineered heating solutions for demanding industrial processes.
MOWE partners Klopper Therm Germany in customising and integrating complete Industrial Electrical Heating Systems according to client requirements.
Our solutions are designed to provide optimised, safe and energy-efficient process management for industrial, refinery and petrochemical applications.
The heating package can be engineered according to specific process conditions, operating requirements and project specifications.
Custom Heating Solutions
Engineered for continuous heating, process control and reliable operation.
Process Heaters for Refineries & Petrochemical Industries
Designed for demanding process conditions and hazardous environments.
MOWE provides process heating solutions in partnership with Klopper Therm Germany. Klopper Therm has extensive experience in industrial heating technology and supplies heating solutions for demanding industrial applications.
The SDRC / DRC series is designed and manufactured according to customer specifications and has been developed specifically for applications in the chemical, petrochemical and refining industries.
Custom Engineering
Heating systems are planned and manufactured according to project-specific operating requirements.
SDRC / DRC Series
A versatile process heater series developed for demanding chemical, petrochemical and refinery applications.
Explosion Protection
Designed for applications where explosion protection plays an important role in system safety.
Industrial Reliability
Robust heating solutions designed for continuous industrial operation.
Illustrates Process Heater – Type Series SDRC / DRC
Functional Principle
Continuous and controlled heating through efficient heat exchange.
The primary function of a Process Heater is to provide continuous heating of the process medium through heat exchange between the tubular heating elements and the medium.
The heat exchange surface is individually adapted to operating conditions to ensure the required process temperature is achieved without exceeding the permissible heating surface temperature or allowable pressure loss.
Medium Inlet
Gas or liquid enters the heating system.
Heat Exchange
Tubular heating elements transfer heat to the medium.
Process Control
Heating output is regulated according to operating conditions.
Heated Medium
The process medium reaches the required temperature.
Robust System Construction
Materials and protection concepts selected for demanding environments.
An essential feature of the Process Heater is its robust construction, including the selection of an appropriate explosion protection concept.
Available materials for wetted parts range from unalloyed steels and alloyed heat-resistant grades to high-alloy stainless steels and nickel-based alloys.
Carbon & Unalloyed Steel
Suitable material options for selected industrial process conditions.
Heat-Resistant Alloys
Designed for applications involving elevated operating temperatures.
High-Alloy Stainless Steel
Material options for demanding industrial and process environments.
Nickel-Based Alloys
Advanced material selection for specialised operating requirements.
Hairpin Heating Elements
Efficient electric heating elements for gases and liquids.
Hairpin heating elements are mainly used for heating gases and liquids. Standard hairpin heating elements consist of a U-shaped metal jacket pipe with diameters typically ranging from 8.5 mm to 16 mm.
The heating wire is located at the centre of the pipe and embedded in highly compressed magnesium oxide. This construction provides excellent insulation resistance and effective heat conductivity between the heating conductor and the jacket pipe.
U-Shaped Design
Standard hairpin heating elements are designed with a compact U-shaped configuration.
Heating Wire
The heating conductor is positioned at the centre of the jacket pipe.
Magnesium Oxide Insulation
Highly compressed magnesium oxide provides insulation resistance and heat conductivity.
Flexible Installation
Elements can be installed through brazing, welding or screw connections.
Illustrates Hairpin Heating Elements
Control & Power Management
Integrated switchboards and control panels for reliable heater operation.
The power output of Process Heaters can be regulated and controlled through dedicated switchboards and control panels.
Control equipment can be configured for installation in distribution stations, outdoor locations and hazardous areas.
Functional acceptance testing is performed prior to delivery.
Controlled heater power regulation.
Switchboard and control panel integration.
Outdoor and hazardous area applications.
Functional acceptance testing prior to delivery.
Illustrates Process Heater Switchboard and Control Cabinet
Industrial Applications
Process heating solutions for a wide range of industries.
Chemical Industry
Controlled heating solutions for chemical processing applications.
Petrochemical Industry
Process heating systems for demanding petrochemical operations.
Oil & Gas
Heating solutions for upstream and downstream process applications.
Refineries
Custom heating systems for refinery process operations.
Pharmaceutical
Process heating solutions for controlled industrial production.
Power Stations
Electric process heating systems for power generation facilities.
Additional applications include the steel, textile and cellulose industries, depending on process requirements and system design.